CNC (Computer Numerical Control) tube laser cutting can be used by various industries and individuals who require precision cutting of metal tubes, pipes, and profiles. Here are some examples of who can use CNC tube laser cutting:
Manufacturing and production companies that work with metal tubing, such as automotive, aerospace, and construction industries.
Metal fabricators and job shops that provide custom metal cutting and fabrication services.
Architectural firms that design and build structures using metal components.
Artisans and hobbyists who use metal tubing to create sculptures, furniture, and other artistic projects.
Engineers and designers who need to create prototypes or test parts made from metal tubing.
Overall, anyone who needs precise and efficient metal tube cutting can benefit from using CNC tube laser cutting technology.
CNC tube laser cutting has several advantages over traditional methods of cutting metal tubes, such as manual cutting or saw cutting. Here are some of the key advantages of tube laser cutting:
Precision and accuracy: CNC tube laser cutting machines use advanced software and optics to precisely cut tubes with high accuracy and repeatability. This ensures that each cut is identical, resulting in high-quality finished products.
Versatility: Tube laser cutting machines can cut a wide range of materials, including stainless steel, aluminum, brass, and copper. They can also cut tubes of various shapes and sizes, from round to square, rectangular, and even triangular shapes.
Efficiency: Tube laser cutting machines are much faster than traditional cutting methods, allowing for higher production rates and faster turnaround times. They also require minimal setup time, reducing production lead times.
Reduced waste: CNC tube laser cutting machines optimize material usage and minimize waste by nesting parts closely together on the material sheet, resulting in less material scrap.
Complex cuts and designs: CNC tube laser cutting machines can produce intricate cuts and designs that would be difficult or impossible to achieve with traditional cutting methods. This allows for greater design flexibility and customization.
Overall, the precision, versatility, efficiency, reduced waste, and ability to create complex designs make CNC tube laser cutting a popular and valuable technology for many industries.
Cutting metal and other materials seamlessly can be accomplished with a state-of-the-art laser tube cutting machine. An operator programs the machine to make specific cuts, making this machine ideal for customized cutting jobs. Here are some essential facts about laser tube cutting to keep in mind when deciding on high precision cuts.
Benefits of Laser Beams
The basis of laser tube cutting is the laser beam, which is a narrow beam of light able to make small precise cuts. Lasers are measured by wavelength and are useful for communication processes due to the ability to carry large amounts of information. They are also free of electromagnetic interference and do not involve much signal leakage.
One of the biggest benefits to using a laser tube cutter is that it can make complex cuts faster than any other machine. We have the abililty to countersink and tap holes into tubes of all shapes and sizes. It’s possible for the machine to bypass the machining process completely for certain parts. The quality of laser cutting machines, particularly for cutting thick materials, is starting to rival that of traditional cutters. However, the place where laser cutting really distinguishes itself is in precision for complex designs. Industrial manufacturing applications involving intricate cutting instructions for small diameters have been enormously sped up due to improvements to modern laser cutters.
Planning Cuts with CAD Software
Laser tube cutting is a process planned on computer-aided design (CAD) software. Working with one design platform integrated with a laser cutter allows you to be more productive since you don’t have to waste time importing or exporting programming. The speed of the project will be maximized if the programmer stays close to pure design without getting involved with assemblng or disassembling program components within a model. Key information put into the program should include material type, thickness and geometry of the tube.
It’s important to use user-friendly software when working with 3 dimensional parts and the programmer should not have to flatten a pre-designed part. The programmer should have access to tools that allow for customized miter cut angles with the ability to alter designs without requiring costly engineering adjustments.
Speeding Up the Cutting Process
When you need accurate straight and angled cuts on tubes, an effective solution is to use a laser cutting device with 3D 6-Axis laser technology. The FabriGear 300 is useful for cutting specific shapes while eliminating several steps that are common in the manufacturing process. This high-end machine is needed in fabrication shops to accommodate 3D flexibility for cutting customized shapes.
Due to the advent of constantly improving laser tube cutting machines, it’s difficult for manufacturers to keep up with learning the fuctionality of these machines. While the software is relatively easy to use, it continues to grow in sophistication and those who keep up with developments gain a competitive edge.
Selecting the right laser cutting device with 3D 6-Axis laser technology is key to accelerating the laser tube cutting. Working with experienced technicians who understand the latest laser tube cutting developments also helps ensure high quality cuts. Contact us at Serra Laser to learn more about customized laser tube cutting.